In a paper to be published in an upcoming issue of Energy &
Environmental Science (now available online), researchers at the U.S.
Department of Energy's Brookhaven National Laboratory describe details
of a low-cost, stable, effective catalyst that could replace costly
platinum in the production of hydrogen.
- New material is a promising alternative to costly platinum catalyst
The catalyst, made from renewable soybeans and abundant molybdenum
metal, produces hydrogen in an environmentally friendly, cost-effective
manner, potentially increasing the use of this clean energy source.
The project branches off from the Brookhaven group's research into using
sunlight to develop alternative fuels. Their ultimate goal is to find
ways to use solar energy—either directly or via electricity generated by
solar cells—to convert the end products of hydrocarbon combustion,
water and carbon dioxide, back into a carbon-based fuel. Dubbed
"artificial photosynthesis," this process mimics how plants convert
those same ingredients to energy in the form of sugars. One key step is
splitting water, or water electrolysis.
This form of hydrogen production could help the scientists achieve their ultimate goal.
"
A very promising route to making a carbon-containing fuel is to
hydrogenate carbon dioxide (or carbon monoxide) using solar-produced
hydrogen," said
Fujita, who leads the artificial photosynthesis group in the Brookhaven Chemistry Department.
But with platinum as the main ingredient in the most effective
water-splitting catalysts, the process is currently too costly to be
economically viable.
Comsewogue High School students Shweta and Shilpa Iyer entered the lab as the search for a cost-effective replacement was on.
Fig 1: Splitting hydrogen from water: This illustration depicts the
synthesis of a new hydrogen-production catalyst from soybean proteins
and ammonium molybdate. Mixing and heating the ingredients leads to a
solid-state reaction and the formation of nanostructured molybdenum
carbide and molybdenum nitride crystals. The hybrid material effectively
catalyzes the conversion of liquid water to hydrogen gas while
remaining stable in an acidic environment.
The Brookhaven team had already identified some promising leads with
experiments demonstrating the potential effectiveness of low-cost
molybdenum paired with carbon, as well as the use of nitrogen to confer
some resistance to the corrosive, acidic environment required in proton
exchange membrane water electrolysis cells. But these two approaches had
not yet been tried together.
To make the catalyst the team ground the soybeans into a powder, mixed
the powder with ammonium molybdate in water, then dried and heated the
samples in the presence of inert argon gas. "
A subsequent high
temperature treatment (carburization) induced a reaction between
molybdenum and the carbon and nitrogen components of the soybeans to
produce molybdenum carbides and molybdenum nitrides,"
Chen explained. "
The process is simple, economical, and environmentally friendly."
Electrochemical tests of the separate ingredients showed that molybdenum
carbide is effective for converting H2O to H2, but not stable in acidic
solution, while molybdenum nitride is corrosion-resistant but not
efficient for hydrogen production. A nanostructured hybrid of these two
materials, however, remained active and stable even after 500 hours of
testing in a highly acidic environment.
Structural and chemical studies of the new catalyst conducted at
Brookhaven's National Synchrotron Light Source (NSLS) and the Center for
Functional Nanomaterials (CFN) are also reported in the paper, and
provide further details underlying the high performance of this new
catalyst.
The scientists also tested the MoSoy catalyst anchored on sheets of
graphene—an approach that has proven effective for enhancing catalyst
performance in electrochemical devices such as batteries,
supercapacitors, fuel cells, and water electrolyzers. Using a
high-resolution transmission microscope in Brookhven's Condensed Matter
Physics and Materials Science Department, the scientists were able to
observe the anchored MoSoy nanocrystals on 2D graphene sheets.
The graphene-anchored MoSoy catalyst surpassed the performance of pure
platinum metal. Though not quite as active as commercially available
platinum catalysts, the high performance of graphene-anchored MoSoy was
extremely encouraging to the scientific team.
The scientists are conducting additional studies to gain a deeper
understanding of the nature of the interaction at the catalyst-graphene
interface, and exploring ways to further improve its performance.